CNC Control System CO2 / Semiconductor Laser Cladding Equipment

Prod Model:	GS-TFL-6K
Rated Laser Output Power:	4000W
Laser Wavelength:	900-1070nm
Power Instability: :	Less Than 2%;
Working Method:	Continuous
Max. Power Consumption:	15kw

Product Description

CNC control system CO2 / semiconductor laser cladding equipment

Description:

Light Guiding System
The function of light guiding system is to transmit the produced laser beam to laser head, make it finally working on the work piece surface. Light system, including optical fiber, laser head and so on,laser head fixed on the sixth shaft of the robot.
2.1 Feeding fiber: During the laser processing, through the optical fiber, laser will be transferred to the cladding head. The system use LASERLING special conductive fiber. Conductive fiber is equipped with standard connectors, can change with different processing head quickly, easy to dis-assembly and assembly.The fiber has perfect self-protection function during energy transmission; .Specifications are as follows: LLK-D type , core diameter 600 um, length 20 m.
2.2.Optical head: the optical head will conduct a laser beam to the surface for laser cladding or heat treatment (quenching) processing. System is equipped with two sets of laser head: laser cladding head choose imported Laserline, spot size for Ф 3 mm; laser heat treatment (quenching) head choose AK390 type,with one piece inclined mirror reflector and one piece integral mirror, the spot size is 22 mm * 3 mm.

Technical parameter of each part

laser source output rating	6KW
Discharge mode	needle plate discharge
Output mode	continuous wave output
Output power adjustment range	200-6000W
Output wavelength	10.6μm
Power instability	≤±3%
beam divergence angle	≤5mrad
working gas	CO2,N2,He
Power supply	65KW

Numerical control machine
One set five axis four linkage numerical control machine tool
Adopting bracket -movement style flight path movement form,with X YZ 3 axis linear motion function and swing function ;machine tool equipped one vertical rotary worktable(A axis ) and anther horizontal rotary worktable(C axis);X,Y.Z and A or C axis form a five axis four linkage processing system

Machine tool main part working	X×Y×Z=2500mm×1000mm×600mm
Speed of XYZ axis	0~5000mm/min
Positioning precision	±0.1mm/300 mm
Repeat positioning precision	±0.05mm/300 mm
Equipped with ball screw guide rail and slide block for x y z axis
Laser head swing angel	-900~900 (manual)
Vertical rotary worktable:diameter Φ630 ,bearing weight 2T
Horizontal spin table	max chuck diameter Φ 630 mm (four claws)
Height of center	690 mm
Max machining workpiece diameter	Φ 1200 mm, the largest workpiece length: 4000 mm
Horizontal spin station bearing	10T
Horizontal rotating speed	0.05 ~ 10rpm
With a machine tool base, its installation dimensions:5500mmX1000 mm×250 mm

Centralized-control system
1.Through our secondary developed KUKA operation control system, the optical semiconductor laser robot flexible manufacturing system units (optical semiconductor laser, robot, chiller, sliding table base and send powder, etc.) are centralized control automation, making the user operate more conveniently and reliably.
2.Control system adopts Siemens PLC controller and has security protection function, when there is emergency stop or collision,it can directly operate teaching device to start the laser and the robot each axis, no need manual release, models: S7-1200, the system is equipped with 10 inch touch screen operation panel,to display running status and the fault type of equipment.

Our service:
Quality Guarantee System:
1.The integral design will be accomplished by us within 30 working days after the contract assignment. Procurement of components and manufacturing of casting piece will be priory to ensure the delivery time.  
2.With ISO 9001 quality system request, we'll keep the coordination and restrict standard in all manufacturing process including rigid inspection for raw material selection and procurement. Also the manufacturing process is under inspection and control to prevent the unqualified product flow into next manufacturing step so as to ensure the delivery time and quality of all our products delivered.
3.Inspection of our design, manufacturing, assembly, test and installation by customer is welcome at anytime, and we will always offer our cooperation.